Inventory and waste

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Stock control and waste in a US restaurant, bar and kitchen

A restaurant rarely loses money in one go. It leaks away a pour or a portion at a time. The gap between what the recipe cards say you should have used and what you actually used is variance. This guide shows the formula, a worked bar example, the types of waste and how often to count each area.

How to keep stock under control (short answer)

  1. Record every goods receipt with quantity, price and lot on the day it arrives.
  2. Keep a recipe card with weights for every dish, so you know what each sale uses.
  3. Log waste separately: write-offs, breakage, expiry, cancelled orders and staff meals.
  4. Count by area at different frequencies: bar weekly, perishables twice a week, dry store monthly.
  5. Compare actual and theoretical use each month, and investigate any variance above a threshold you set, such as 3%.

Theoretical versus actual use

The formula for actual use is simple: opening stock + purchases − closing stock = actual use.

Theoretical use is each item sold multiplied by its recipe weight or pour. The gap between the two is variance, the loss nobody sees.

Example at the bar: you start the month with 12 bottles of whiskey at 750 mL (9.0 L), receive 6 more (4.5 L), and end with 5 full bottles plus 300 mL (4.05 L). Actual use is 9.0 + 4.5 − 4.05 = 9.45 L.

Count the pours sold: 200 pours of 44 mL (about 1.5 oz) means 8.8 L of theoretical use. The variance is 0.65 L, or about 15 pours. At $12 a pour, that is roughly $180 on one spirit, and the loss adds up across the bar.

Table: types of waste and where to record them

Restaurant losses, with a concrete example and the record that covers each

Type of lossConcrete exampleWhere it is recorded
Technical lossCleaning vegetables, trimming meatOn the recipe card, as a yield measured in your kitchen
ExpiryDairy left unused past its use-by dateA write-off note, with lot and quantity
Breakage and damageA bottle dropped at the barA write-off note, at purchase value
Cancelled or returned orderA dish sent back to the kitchenThe cancellation reason, noted in your records
Staff mealThe team's lunch before openingInternal use, kept apart from sales
Guest compsA dessert offered after a complaintComped item, approved by the manager

Table: how often to count, by area

How often to count each area in a restaurant with a kitchen and a bar

AreaFrequencyWhy
Bar (spirits, drinks)WeeklyHigh value per unit and high variance
Perishables (meat, fish, dairy)Twice a weekRisk of expiry and of ordering the wrong amount
Dry store (flour, pasta, canned goods)MonthlySlow turnover, few losses
Full count, valuedMonthly, plus a year-end countThe basis for the month's result and for the year-end figure your accountant needs

What US rules mean for stock

  • Inventory counts feed your cost of goods sold for tax purposes. Agree the counting and valuation method with your accountant before year-end.
  • Some foods on the FDA Food Traceability List must be traced by lot and supplier. Check with a food safety advisor whether any item on your menu is covered.
  • The FDA Food Code sets food safety procedures, including temperature control and date marking, which local health inspectors check.

Common mistakes

  • Counting the bar once a month. By the time you spot a variance, you have lost 30 days of evidence.
  • Not logging staff meals, so they show up as unexplained loss in the report.
  • Counting open bottles as full or empty, instead of estimating what is left.
  • Receiving goods without weighing or counting them, then finding a shortfall you cannot trace.
  • Comparing only the total stock value instead of use per product. A large variance on one item disappears in the average.

How 4restaurants.net helps

  • Ingredient stock levels sit in the same application as the recipe cards and the orders.
  • Every dish has its recipe card, and the reports by dish show what sold.
  • The reports by day, by dish and by server show sales, so you can compare them with what left the stock.
  • Stock levels by ingredient help you decide what still needs buying.
  • Supplier, lot and use-by date stay in your own records, next to the goods-receipt paperwork.

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